Sprayed coatings of asbestos contaminated vermiculite

Description

A coating colloquially known as popcorn, due to its popcorn appearance, which contained the mineral raw material vermiculite mixed with gypsum plaster. Exfoliated vermiculite ore has natural fire retardant qualities and is still used industrially. Asbestos was not intentionally included in the spray-on coating.

Vermiculite can be naturally contaminated with asbestos, coexisting in the sub-strata at its mined source. This was the case for a mine in Libby, Montana USA, which supplied a large amount globally in the 20th Century.

Just like the asbestos coatings, it was applied with industrial-sized sprayers as insulation on the underside of roofs and in multi-storey ceiling tween-spaces on underside of floors. Used to achieve building fire-rating on steel and reinforced concrete beams/columns. 

Occasionally sprayed externally as a façade, such as in front porch areas.  Sprayed onto internal residential ceilings.

While these older coatings are a risk, not all vermiculite is contaminated and should be tested to confirm the presence of asbestos.

Brands/products
  • Gypspray
  • Monokote
  • Zonolite
  • Referenced as vermiculite coating
Years of production/use

1924-1990 (absestos risk)

Residential uses

Ceilings, external facades on houses

Industrial uses

Ceilings, underside of roofs and in multi-storey ceiling tween-spaces  (above suspended ceiling panels) on underside of floors

Be aware

Overspray and splash back often occurred at the site from the equipment, requiring clean-up. In isolated spaces there is likely to be debris around the sprayed area.

Email: enquiries@asbestossafety.gov.au

Phone: 1300 326 148

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